SKU: 98210660020

Fuel Pump – Fits Johnson/Evinrude 25-140 HP Outboards (Replaces 438559)

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Description

Fuel Pump – Fits Johnson/Evinrude 25-140 HP Outboards (Replaces 438559)Fuel Pump Fits Johnson Evinrude 25 140 HP Outboards (Replaces 438559) This aftermarket fuel pump is designed for a wide range of Johnson Evinrude 6 235 HP, 2 stroke and 4 stroke outboard engines manufactured between 1968 and 2001. It serves as a reliable replacement for maintaining proper fuel delivery and engine performance. This component directly replaces Johnson Evinrude OEM part numbers: 438559, 433390, 398385, 395712, 385784, 398678, 395718,

Fuel Pump – Fits Johnson/Evinrude 25-140 HP Outboards (Replaces 438559)

This aftermarket fuel pump is designed for a wide range of Johnson/Evinrude 6-235 HP, 2-stroke and 4-stroke outboard engines manufactured between 1968 and 2001. It serves as a reliable replacement for maintaining proper fuel delivery and engine performance.

This component directly replaces Johnson/Evinrude OEM part numbers: 438559, 433390, 398385, 395712, 385784, 398678, 395718, 395107, 394716, 393648, 388555, 383765, 382872, 382843, 381600, 765591, and 5005462.

  • Installation: External pulse-driven mechanical pump
  • Fuel Compatibility: Designed for use with standard gasoline/petrol.
  • Connection: Features a 3-port design (Inlet, Outlet, Pulse).

Compatible Engine Models

Confirm your engine model/year in the table below. For Johnson/Evinrude owners, here’s a guide to help you identify your engine’s serial/model: Johnson/Evinrude Serial Number Guide.

Brand Model Rated HP Stroke Years OEM Part No. Notes
Johnson/Evinrude 2-cylinder 6-8 2-Stroke 1987 438559
Johnson/Evinrude 3-cylinder 25-35 2-Stroke 1996-2001 438559
Johnson/Evinrude Various 50 2-Stroke 1971-1973 438559
Johnson/Evinrude Various 55 2-Stroke 1968-1969 438559
Johnson/Evinrude Various 60 2-Stroke 1970-1971 438559
Johnson/Evinrude Various 65 2-Stroke 1968-1973 438559
Johnson/Evinrude Various 70 2-Stroke 1974-1983 438559
Johnson/Evinrude Various 75 2-Stroke 1975-1983 438559
Johnson/Evinrude Various 85 2-Stroke 1968-1977 438559
Johnson/Evinrude Various 88 2-Stroke 1987-1996 438559
Johnson/Evinrude V4 Crossflow 90 2-Stroke 1984-1994 438559
Johnson/Evinrude V4 Crossflow 90 2-Stroke 1995-1996 438559 90-degree models only
Johnson/Evinrude V4 Crossflow 100 2-Stroke 1968-1972, 1985-1997 438559
Johnson/Evinrude V4 Crossflow 105 2-Stroke 1997-2001 438559
Johnson/Evinrude V4 Crossflow 115 2-Stroke 1969-1977, 1984-1994 438559
Johnson/Evinrude V4 Crossflow 115 2-Stroke 1995-1996, 2004-2005 438559 90-degree models only for 1995-1996
Johnson/Evinrude V4 Looper 125 2-Stroke 1971-1972, 1995-2001 438559
Johnson/Evinrude Various 135 2-Stroke 1973-1976 438559
Johnson/Evinrude Various 140 2-Stroke 1977 438559
Johnson/Evinrude V6 Crossflow 150-155 2-Stroke 1978-1987 438559
Johnson/Evinrude V6 Crossflow 175-185 2-Stroke 1977-1983 438559
Johnson/Evinrude V6 Crossflow 200-235 2-Stroke 1977-1984 438559

Technical Specifications

Specification Value
Product Type Fuel Pump
Installation External pulse-driven mechanical pump
Fuel Type Gasoline/Petrol
Connection 3-port (Inlet, Outlet, Pulse)
Housing Material Metal
Housing Color Black/Silver
Dimensions Approximately 103 × 62 × 89 mm (4.06 × 2.44 × 3.5 inches)
Weight 0.22 kg (7.8 ounces)
Fitting Type Hose Barb
Warranty 1 Year (aftermarket)
Other Technical Attributes Uses engine pulse for operation; mechanical diaphragm style pump

Package Contents

  • 1 x Fuel Pump Assembly (438559)
  • 1 x Mounting Gasket (0303615) - Note: Gasket inclusion varies by supplier and is not guaranteed.

Installation Guide

Follow these general steps to replace your external fuel pump. Professional installation is recommended.

  1. Safety First: Disconnect the negative battery terminal to prevent electrical shorts.
  2. Locate Pump: Find the existing fuel pump on the engine block.
  3. Prepare for Spillage: Place a rag or container beneath the fuel pump to catch any spilled fuel.
  4. Disconnect Lines: Carefully disconnect the inlet, outlet, and pulse fuel lines from the pump. Note their positions.
  5. Remove Old Pump: Unbolt the mounting bolts holding the pump in place and remove the pump and old gasket.
  6. Clean Surface: Thoroughly clean the mounting surface on the engine block to ensure a good seal.
  7. Install New Pump: Place the new gasket on the engine block, then position the new fuel pump over it.
  8. Secure Pump: Tighten the mounting bolts evenly and securely. Do not overtighten.
  9. Reconnect Lines: Re-attach the inlet, outlet, and pulse lines to their correct ports on the new pump.
  10. Final Checks: Reconnect the battery. Prime the fuel system using the primer bulb until firm. Check all connections for leaks before starting the engine.

Troubleshooting & FAQ

Q: How do I confirm this fuel pump will fit my engine?
A: The best way to ensure compatibility is to match your engine's original part number to one of the numbers listed in our description (438559, 433390, 398385, etc.). Additionally, verify your engine's model, HP, and year fall within the ranges specified in the "Compatible Engine Models" table.

Q: What are common signs of a failing fuel pump?
A: Symptoms of a bad or failing fuel pump include difficulty starting, engine bogging down at high speeds, hesitation or sputtering during acceleration, and inconsistent engine performance.

Q: Is the mounting gasket included with the pump?
A: Package contents can vary. While a mounting gasket is often included, we cannot guarantee its presence in every package. Please be prepared to reuse your old gasket if it is in good condition or purchase one separately if needed.

Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

  • Verify Fitment: Before purchasing, please verify that the product images and specifications match your existing part. Even if your model is listed, discrepancies can exist. Do not proceed if the parts do not match.
  • Aftermarket Part: This product is a high-quality aftermarket replacement part and is not an original equipment manufacturer (OEM) component.
  • Professional Installation: Professional installation is highly recommended to ensure safety, proper function, and optimal engine performance.

Why Choose JLM MARINE?

  • Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally and adhere to strict quality control standards.
  • Fast Global Shipping: We offer free, reliable delivery worldwide, with most orders arriving within 5–15 days.
  • Direct from Manufacturer: By selling directly to you, we eliminate middlemen, offering competitive pricing without compromising on quality.
Shipping Notes
  • Free Standard Shipping on $100+ Orders to the USA.
  • Except Preorder products are shipped in 48 hours.
  • Delivery to the USA:
  1. Standard Shipping : 3-10 business days
  • If time is of the essence, please consider selecting expedited delivery for faster service.
Exchange/Return Notes
  • We offer a 30-day return/exchange service after receiving.
  • Final sale items are not eligible for returns or exchanges.
  • To process your return/exchange, please contact us at [email protected]
  • Please click here for more details>>> Return & Exchange Policy
SKU: 98210660020

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★★★★★ 5
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Reviewed in the United States on January 21, 2024
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MelsABookworm
Draper, US
★★★★★ 4
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Format: Kindle
3.5 🌟 This book popped up in my KU recommended reading suggestions and the synopsis sounded like what I was in the mood for. I'm so glad I took a chance on it. I went into this knowing absolutely nothing about it and ended up really liking it. I love when this happens. The main characters are likeable and I easily found myself rooting for them. There is a mystery element to each of their backstories that I enjoyed watching unfold and can't wait to get more of. Wolf, in particular, has me fixated. Love him. I found this to be an entertaining, addictive read with a plot that moves along at a good pace. It reads so easily I found myself very reluctant to put it down. Lots of twists and turns and the angst is there. A good set up for the next book to come, for sure. My issues with this book....the dialogue feels a bit juvenile at times and there is a repetitive over use of a particular word phrasing that I found myself giving the ole eye-roll to. There are, without a doubt, some pretty cliche moments that gave me a bit of the cringe. I think this could've certainly 100% benefited from more depth regarding the world building. Perhaps the world building was sacrificed to keep the pacing quick? Just a guess. Also, the lack of consistency of character for the FMC was really evident and so she feels quite illogical at times. Overall, this was a fun and enjoyable read that hit the spot well enough for me. That ending certainly has me impatiently pining for book 2!
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Reviewed in the United States on June 18, 2024
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Amazon Customer
Whiting, US
★★★★★ 3
Interesting take on the genre
Format: Kindle
True rating: 3.25 ⭐️ I enjoyed the fresh take on the genre. The best way I could describe the setting and world is an apocalyptic dystopian version of Farie where vampires, fae, and angles struggle to survive in what is left of the world. It was definitely interesting throwing the academy/hunger games aspect into this world as well. Even though I guessed the final reveal early on in the book, I kept hoping I was wrong, and it would take a surprising turn. While the "plot twists" were a bit predictable to me, I still enjoyed the ride this book took me on. Another downfall for me was the plot holes in the world building... I.E. if society has fallen and the world is in the aftermath of war, how are there trains running around the world? Just to take young adults to the trials to get into the golden city? How is the train maintained, the tracks clear, etc? However, I did enjoy the FMC & MMC and thought they were fleshed out nicely. I also enjoyed the side characters but wish some were developed more like Ashalin (sp?). I do find myself rooting for the MCs to succeed and find happiness together, which is obviously an important aspect for romantasy. Overall, was this an earth-shattering, mind-bending, terrific piece of literature? No. But was it the worst thing I've read this year? Also, no. This book has, to me, the bones of a great read & just needs a bit more to push it from an alright book to a great book. Overall ratings: Plot- 3.5⭐️ World building 3⭐️ Spice 2.5 🌶🌶 Main characters 4 ⭐️ Supporting characters 3.5⭐️
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Reviewed in the United States on May 12, 2024
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Irene zamora
Birmingham, US
★★★★★ 5
great book
Format: Kindle
I am really excited to meet the author at the book retreat this month. I really enjoyed this world that she built and most of the female main character Huntress is so awesome. She goes through a lot in this book and the ending; wow! I wouldn't have even guessed. I highly recommend everyone to read this book. I have been so lucky this year that almost all the books I have read have been, so far, 5 out 5 stars.
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Reviewed in the United States on June 2, 2026
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Los Angeles, US
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